Fan Problem with climate-control cars

 

 

The Problem

Nearly all cars with climate-control have 2 fans and each fan has 2 speeds, slow and fast. When the air con is ON, the fans are meant to turn at a consistent low speed and if the engine gets hot they will run at the higher speed, but what is happening is that the low speed resistor within the fans is burning out (because of bad design) so the fans will only pulse to high speed which is not adequate for cooling the engine in warm weather (and noisy). Another consequence is that the high speed fuse also blows and you are left with no fans and overheat  your engine!

The Diagnoses

1) Turn engine on
2) Then turn aircon on but make sure 'ECON' is off
3) Check that the fans are running constantly (for around 2-3 min)
4) If the fans do nothing, then run very fast then stop for 1-3min; you've got a faulty fan... welcome!

The Solution

1) You can replace the fan under the warrantee but you'll have a hell of a time trying to convince VW that the fan is faulty (they have a tendency to deny it till cornered). Even if it is replace, the replacement parts are no better and still use the same flimsy resistor so there's a high chance you'll need another replacement soon.
2) In my opinion this option is the better one to take. There's a DIY-fix in which you replace the flimsy resistors with more durable ones. I have not yet done this myself and so don't have any pics of my own but there's a great step-by-step process done by BigAl here:

Link to BigAl's Fan resistor fix

 

Back